Drive Technology

Current Controlled Hysteresis Brakes

Current-controlled hysteresis brakes enable smooth torque transmission and are therefore wear-free. The power is transmitted by an electrically generated magnetic field and is transmitted without contact via an air gap. Therefore, the principle can also be used very well as a clutch.
A change in the supplied current results in a change in the magnetic field, which in turn allows the transmission moments to be variably changed.
Hysteresis brakes are therefore ideally suited for many areas of drive technology.

Overview

Hysteresis Brakes Standard - with shafts on both sides

Hysteresis Brakes Standard - with shaft on one side

Air Cooled Hysteresis Brakes

Large Bore Hysteresis Brakes without Bearings

Matched Hysteresis Brakes

Current Controlled Hysteresis Brakes with Gear Ratio

Spoolstand with Hysteresis Brake

Principle and Function

Current-controlled (electric) hysteresis brakes and clutches:
A magnetic field is generated by a coil through which direct current flows, which is variable depending on the current supplied and is therefore well suited for control processes. Hysteresis brakes function evenly from standstill to the design-possible maximum speed. The torque shows a hysteresis curve, ie the torque is slightly larger or smaller, depending on whether the excitation current has previously increased or decreased.

Applications:

Electrical hysteresis brakes are used by the industry to regulate web tension for foils, paper rolls, etc. and can also be controlled via laser sensors for measuring the diameter.

They are used in the automotive industry, for example to test actuators or servomotors for load and continuous performance. Stepper motors for seat adjustment, air conditioning, steering systems, window regulators, tailgate locks, headlight range adjustment, windscreen wipers with permanent or electric hysteresis brakes are tested.
They are also used in the printing industry and in gear construction to test gears for continuous loading.
These brakes are also used in the two-wheeler industry to test chains, e-bike motors, sprockets, etc.
Manufacturers of chainsaws, circular saws, household appliances such as mixers, washing machines, cordless screwdrivers, drills, jigsaws, turbines, wind turbines, etc. use hysteresis brakes to simulate loads.

Hysteresis brakes can also be used in aerospace in the high-vacuum area thanks to special bearings.

Accessories

>Power Supply Units
>Shafr Lockings
>Sensor Display Logger Unit
>Torque Transducer

Instructions

Installation and operating instruction for Hysteresis Brakes – permanent magnetic units (PDF)

Configurator

Our service to you: with the >Questionair you can get more detailed information about our products. >Type selection (PDF) and sizing

Catalogue Download

>Catalog Download (PDF)

for Current Controlled Hysteresis Brakes (Size approx. 5MB)