The vacuum tube lifter JumboFlex allows you to move lighter goods up to 50 kg ergonomically and with high cycle rates. The control handle fits comfortably in the hand and allows the operator to work for a long period of time without fatigue. With simple one-finger control, lifting, lowering and releasing the load is extremely intuitive. The JumboFlex’ wide range of features allows it to tackle virtually any task. It comes standard with a quick-change system for replacing the vacuum grippers. Workpieces which are gripped from the vertical side automatically swing back into the horizontal position where they can be continuously rotated.
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(1) Lifting unit with protective tube
(2) Suspension height can be adjusted without a load attached
(3) Filter, changeable without tools
(4) One-finger control for lifting, lowering and releasing the load
(5) Ergonomic control handle with non-slip elements
(6) Continuous rotation, can be locked in 90° increments
(7) Quick-change adapter for fast, tool-free gripper change
(8) Vacuum grippers, adapted to the workpiece
(9) 90° slewing mechanism (manual) for picking up loads from the side
(10) Radio remote control SRC for vacuum generator (optional)
The operating unit of the JumboFlex 50 for maximum loads of up to 50 kg is different than the operating unit of the JumboFlex for maximum loads of up to 20 and 35 kg.
Versatility is key: Schmalz offers the correct vacuum grippers for virtually any application. With the quick-change adapter the gripper can be changed quickly and easily.
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For compact goods such as cardboard boxes, barrels, buckets, jugs and cabinets.
For optimal sealing on plastic bags and shrink-wrapped packages.
For stapled, glued, strapped or open cardboard boxes as well as small wooden boards.
For large cardboard boxes, wooden boards and other flat workpieces.
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Universal gripping of various cardboard box sizes and qualities with a Minimum occupancy rate of 75%.
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Combination of a vacuum gripper and a suspension hook for baggage pieces such as suitcases or bags.
For mechanical suspension of buckets, jugs and other workpieces with a point from which to hang.
For transport and storage boxes from all commercial manufacturers (VDA 4500 standard).
Gripper and tube lifter as a complete unit for handling starter batteries in the automotive industry. The complete system can be used to handle different cover shapes, sizes and loads up to 27 kg.
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The vacuum tube lifter JumboFlex can be configured specifically based on the requirements of each individual application due to its modular design. The technical data varies depending on the configuration and on the vacuum gripper chosen.
The following technical data are standard values.
| Type | Max. lift capacity [kg] | Workpiece format* min. [mm] | Workpiece format* max. [mm] | Max. lifting speed [m/min] | Max. lifting stroke Z [mm] | Height H** with vacuum pump [mm] | Height H** with vacuum ejector [mm] | Lift tube Ø D [mm] |
|---|---|---|---|---|---|---|---|---|
| Flex 20 | 20 | 200×200 | 2,000×1,000 | 60 | 1,500 | 2,500 | 2,680 | 80 |
| 20 | 200×200 | 2,000×1,000 | 60 | 1,800 | 2,800 | 2,980 | 80 | |
| Flex 35 | 35 | 200×200 | 2,000×1,000 | 60 | 1,500 | 2,500 | 2,680 | 100 |
| 35 | 200×200 | 2,000×1,000 | 60 | 1,800 | 2,800 | 2,980 | 100 | |
| Flex 50 | 50 | 200×200 | 2,000×1,000 | 60 | 1,500 | 2,500 | – | 120 |
| 50 | 200×200 | 2,000×1,000 | 60 | 1,800 | 2,800 | – | 120 |
*Depends on the vacuum gripper chosen
**Vacuum grippers not included (total height = H + height of the vacuum gripper
With the integrated weighing device, loads can be lifted and weighed in a single movement.
Two-hand release for extra safety. Adjustable, reduced lowering speed, e.g. for sensitive components or for disabled users.
Reduced residual vacuum for easy release. The load is released using an additional release lever and only when fully lowered, e.g. with quadruple grippers or grippers with bellows suction cups.
Allows loads to be deliberately ejected during lifting by means of an additional ejection lever. For use in baggage handling at airports or similar applications.
The compressed air connection on the gripper connection allows individually designed grippers to be controlled pneumatically via the actuating lever.
Wide range of spare and wear parts
Vacuum generation, lifting unit, operating unit, gripper, feed hoses, etc.
Electric vacuum generator with short evacuation times and low power consumption.
Basic ejector with maximum suction rate and low compressed air consumption (up to JumboFlex 35).
Save up to 40% in energy with the push of a button With the radio remote control SRC, you can directly switch off the vacuum generator on the operator handle when not in use and then back on again. The radio remote control is activated by a simple button push and needs no energy source due to an integrated induction generator.
Reduce the sound level The silencer box SBB reduces the sound level of the vacuum generator to 65 dB(A) and protects it from outside dirt.
Protection against dirt The dust filter STF keeps dirt particles away from the vacuum generator and is always recommended to protect the generator. It can be cleaned quickly and easily.
Protection against thermal overload With the motor-protection switch MSS the vacuum generator can be switched on/off and protected against overcurrent. It can be integrated into the Schmalz crane column without the need for complicated wiring and can be optionally locked.
Secure storage The storage rack AB-JU can be used to store the JumboFlex when not in use in order to protect the lift tube and vacuum grippers.
Protection against wear The protective tube prevents mechanical damage to the lift tube and is easy to clean. The protective tube is included as standard with the JumboFlex.
Storage of grippers With the parking system, standard grippers of the JumboFlex can be stored safely and neatly.
Modular crane system for flexible and cost-effective assembly of individual crane solutions
Installation on ceiling or portal construction
Particularly suitable for large workspaces
Lift capacity up to 1,200 kg
Mounted using a wall bracket or clasp bracket
Lift capacity up to 1,000 kg
Fitted with anchors for floor mounting
Lift capacity up to 1,000 kg
Optionally with mobile base plate (lift capacity up to 200 kg)
