ZW Series

Non-contact, Confocal, white
LED displacement sensor

Strict quality control, production speed and appearance inspection are constantly increasing. To meet these demands, stable measurements during movement for quality inspection without compromising manufacturing speed are required. Harnessing the benefits of the white light confocal principle, the ZW Series meets these demands for most any material type (glass, metal, plastic, etc.) and shape (round, flat, uneven, etc).

  • Spot diameter sizes range from 190 µm down to 4 µm, improving the ability scan minute profiles
  • Small spot diameter down to 9µm improving the ability to measure minute profiles
  • Constant spot diameter throughout total measuring range
  • Slim form factor pen and 90⁰ elbow types – fits anywhere
  • Response time as fast as 20µs – Enables high-speed sampling during motion 
  • High Resolution of  0.25µm allows hairline pattern measurements or irregular surfaces
  • Linearity down to ±0.3µm regardless of material type, as a result no tuning is required
  • Superb angle compensation of ±25⁰ makes the measurement of round or inclined surfaces possible
  • Machine control integration made easy with available DLL files

Ordering information

ZW-8000

Sensor Head

AppearanceTypeMeasuring rangeSpot diameter

Static resolution

 
Cable lengthOrder code
Square-shaped straight10±0.5 mm4 µm dia.0.25 µm2 mZW-S8010 2M
0.3 mZW-S8010 0.3M
20±1 mm7 µm dia.2 mZW-S8020 2M
0.3 mZW-S8020 0.3M
30±2 mm10 µm dia.2 mZW-S8030 2M
0.3 mZW-S8030 0.3M
Pen-shaped straight7±0.3 mm7 µm dia.2 mZW-SP8007 2M
0.3 mZW-SP8007 0.3M
10±0.7 mm10 µm dia.2 mZW-SP8010 2M
0.3 mZW-SP8010 0.3M
Pen-shaped right angle7±0.3 mm8 µm dia.2 mZW-SPR8007 2M
0.3 mZW-SPR8007 0.3M
10±0.7 mm11 µm dia.2 mZW-SPR8010 2M
0.3 mZW-SPR8010 0.3M

Sensor Controller with EtherCAT

AppearancePower supplyOutput typeOrder code
24 VDCNPN/PNPZW-8000T

Cable

AppearanceItemCable lengthOrder code

Extension Fiber Cable (from
Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCS is included)

Note:

Extension
Fiber Cable ZW-XF80⬜⬜R can be used with the firmware
version 3.000 or later. If you have an old version Sensor Controller,
register as a Sysmac member and download the latest firmware and tools
to update your Sensor Controller. Refer to the Sysmac member registration
sheet that is enclosed with the Sensor Controller for details on
member registration and firmware download.

2 mZW-XF8002R
5 mZW-XF8005R
10 mZW-XF8010R
20 mZW-XF8020R
30 mZW-XF8030R
Fiber Adapter
(used between Sensor Head pre-wired cable and Extension Fiber Cable)
ZW-XFCS

ZW-7000

Sensor Head

AppearanceTypeMeasuring rangeSpot diameter

Static resolution

 
Cable lengthOrder code
Square-shaped straight10±0.5 mm50 µm dia.0.25 µm2 mZW-S7010 2M
0.3 mZW-S7010 0.3M
20±1 mm70 µm dia.2 mZW-S7020 2M
0.3 mZW-S7020 0.3M
30±2 mm100 µm dia.2 mZW-S7030 2M
0.3 mZW-S7030 0.3M
40±3 mm120 µm dia.2mZW-S7040 2M
0.3mZW-S7040 0.3M
Pen-shaped straight7±0.3 mm130 µm dia.2 mZW-SP7007 2M
0.3 mZW-SP7007 0.3M
10±0.7 mm170 µm dia.2 mZW-SP7010 2M
0.3 mZW-SP7010 0.3M
Pen-shaped right angle7±0.3 mm150 µm dia.2 mZW-SPR7007 2M
0.3 mZW-SPR7007 0.3M
10±0.7 mm190 µm dia.2 mZW-SPR7010 2M
0.3 mZW-SPR7010 0.3M

Sensor Controller with EtherCAT

AppearancePower supplyOutput typeOrder code
24 VDCNPN/PNPZW-7000T

Cable

AppearanceItemCable lengthOrder code

Extension Fiber Cable (from
Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCM is included)

Note:

Cables
of 10, 20, and 30 m can be used with the firmware version 2.100
or later. If you have an old version Sensor Controller, register
as a Sysmac member and download the latest firmware and tools to
update your Sensor Controller. Refer to the Sysmac member registration
sheet that is enclosed with the Sensor Controller for details on
member registration and firmware download.

2 mZW-XF7002R
5 mZW-XF7005R
10 mZW-XF7010R
20 mZW-XF7020R
30 mZW-XF7030R
Fiber Adapter
(used between Sensor Head pre-wired cable and Extension Fiber Cable)
ZW-XFCM

ZW-5000

Sensor Head

AppearanceTypeMeasuring rangeSpot diameter

Static resolution

 
Cable lengthOrder code
Square-shaped straight10±0.5 mm9 µm dia.0.25 µm2 mZW-S5010 2M
0.3 mZW-S5010 0.3M
20±1 mm13 µm dia.2 mZW-S5020 2M
0.3 mZW-S5020 0.3M
30±2 mm18 µm dia.2 mZW-S5030 2M
0.3 mZW-S5030 0.3M
Pen-shaped straight7±0.3 mm13 µm dia.2 mZW-SP5007 2M
0.3 mZW-SP5007 0.3M
10±0.7 mm18 µm dia.2 mZW-SP5010 2M
0.3 mZW-SP5010 0.3M
Pen-shaped right angle7±0.3 mm15 µm dia.2 mZW-SPR5007 2M
0.3 mZW-SPR5007 0.3M
10±0.7 mm20 µm dia.2 mZW-SPR5010 2M
0.3 mZW-SPR5010 0.3M

Sensor Controller with EtherCAT

AppearancePower supplyOutput typeOrder code
24 VDCNPN/PNPZW-5000T

Cable

AppearanceItemCable lengthOrder code

Extension Fiber Cable (from
Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFC2 is included)

Note:

Extension
Fiber Cable ZW-XF50⬜⬜R can be used with the firmware
version 2.100 or later. If you have an old version Sensor Controller,
register as a Sysmac member and download the latest firmware and tools
to update your Sensor Controller. Refer to the Sysmac member registration
sheet that is enclosed with the Sensor Controller for details on
member registration and firmware download.

2 mZW-XF5002R
5 mZW-XF5005R
10 mZW-XF5010R
20 mZW-XF5020R
30 mZW-XF5030R
Fiber Adapter
(used between Sensor Head pre-wired cable and Extension Fiber Cable)
ZW-XFC2

Common cables

AppearanceItemCable lengthOrder code

Parallel cable for ZW-8000T/7000T/5000T

32-pole
(included with Sensor Controller ZW-8000T/7000T/5000T)

2 mZW-XCP2E
RS-232C Cable for personal computer2 mZW-XRS2
RS-232C Cable for PLC/programmable terminal2 mZW-XPT2

Recommended EtherCAT Communications Cables

Use Straight STP (shielded twisted-pair)
cable of category 5 or higher with double shielding (braiding and
aluminum foil tape) for EtherCAT.

Cable with Connectors

ItemAppearanceRecommended manufacturer

Cable length(m)

 
Order code

Standard type

Cable with Connectors on Both Ends
(RJ45/RJ45)Wire Gauge and Number of Pairs:
AWG26, 4-pair Cable

Cable Sheath material: LSZH

 

Cable color: Yellow

 
OMRON0.3XS6W-6LSZH8SS30CM-Y
0.5XS6W-6LSZH8SS50CM-Y
1XS6W-6LSZH8SS100CM-Y
2XS6W-6LSZH8SS200CM-Y
3XS6W-6LSZH8SS300CM-Y
5XS6W-6LSZH8SS500CM-Y

Rugged type

Cable with Connectors on Both Ends
(RJ45/RJ45)Wire Gauge and Number of Pairs:
AWG22, 2-pair Cable

OMRON0.3XS5W-T421-AMD-K
0.5XS5W-T421-BMD-K
1XS5W-T421-CMD-K
2XS5W-T421-DMD-K
5XS5W-T421-GMD-K
10XS5W-T421-JMD-K

Rugged type

Cable with Connectors on Both Ends
(M12 Straight/RJ45)Wire Gauge and Number of Pairs:
AWG22, 2-pair Cable

OMRON0.3XS5W-T421-AMC-K
0.5XS5W-T421-BMC-K
1XS5W-T421-CMC-K
2XS5W-T421-DMC-K
5XS5W-T421-GMC-K
10XS5W-T421-JMC-K

Rugged type

Cable with Connectors on Both Ends
(M12 Right-angle/RJ45)Wire Gauge and Number of Pairs:
AWG22, 2-pair Cable

OMRON0.3XS5W-T422-AMC-K
0.5XS5W-T422-BMC-K
1XS5W-T422-CMC-K
2XS5W-T422-DMC-K
5XS5W-T422-GMC-K
10XS5W-T422-JMC-K

Note:

For details, refer to Cat.No.G019.

Cables/Connectors

Wire Gauge and Number of Pairs: AWG24, 4-pair Cable

ItemAppearanceRecommended manufacturerOrder code
CablesHitachi Metals, Ltd.

NETSTAR-C5E SAB 0.5 × 4P CP

 
Kuramo Electric Co.

KETH-SB

 
SWCC Showa Cable Systems Co.

FAE-5004

 
RJ45 ConnectorsPanduit Corporation

MPS588-C

 

Wire Gauge and Number of Pairs: AWG22, 2-pair Cable

ItemAppearanceRecommended manufacturerOrder code
CablesKuramo Electric Co.

KETH-PSB-OMR

 
JMACS Japan Co.,Ltd.

PNET/B

 
RJ45 Assembly ConnectorOMRON

XS6G-T421-1

 

Note:

Connect both ends of cable shielded wires
to the connector hoods.

Industrial switching hubs for Ethernet

AppearanceNumber of portsFailure detectionCurrent consumptionOrder code
3None0.22 AW4S1-03B
5None0.22 AW4S1-05B
SupportedW4S1-05C

Note:

Industrial switching hubs cannot be used
for EtherCAT.

EtherCAT junction slaves

AppearanceNumber of portsPower supply voltageCurrent consumptionOrder code
320.4 to 28.8 VDC
(24 VDC -15 to 20%)
0.08AGX-JC03
60.17AGX-JC06

Note:

  1. Please do not connect
    EtherCAT junction slave with OMRON position control unit, Model
    CJ1W-NC⬜81/⬜82.
  2. EtherCAT junction slaves cannot be used for EtherNet/IPTM and
    Ethernet.

Automation Software Sysmac Studio

Please purchase a DVD and required number
of licenses the first time you purchase the Sysmac Studio. DVDs
and licenses are available individually.

Each model of licenses
does not include DVD.

ItemSpecificationsNumber of licensesMediaStandardsOrder code

Sysmac Studio

Standard
Edition

Ver.1⬜⬜

 

The Sysmac Studio is the
software that provides an integrated environment for setting, programming, debugging
and maintenance of machine automation controllers including the
NJ/NX-series CPU Units, NY-series Industrial PC, EtherCAT Slave,
and the HMI.

Sysmac Studio runs on the following OS.

Windows 7 (32-bit/64-bit version)/Windows 8 (32-bit/64-bit version)/
Windows 8.1 (32-bit/64-bit version)/Windows 10 (32-bit/64-bit version)

This
software provides functions of the Measurement Sensor Edition. Refer
to your OMRON website for details.


(Media only)
DVDSYSMAC-SE200D

1 license

 
SYSMAC-SE201L

Sysmac Studio

Measurement
Sensor Edition

Ver.1.⬜⬜

Sysmac Studio Measurement
Sensor Edition is a limited license that provides selected functions
required for ZW-series Displacement Sensor settings.

Because
this product is a license only, you need the Sysmac Standard Edition
DVD media to install it.

1 licenseSYSMAC-ME001L
3 licenseSYSMAC-ME003L

Fiber Cleaner

ItemRecommended manufacturerApplicable ModelContactsOrder code
ZW-8000ZW-7000ZW-5000

Fiber Connector Cleaner

 
OMRONYesYesYesOMRONZW-XCL
NEOCLEAN-MNTT Advanced
Technology Corporation
NoYesNo
 
ATC-NE-M1
OPTIPOP R1

Yes

(Sensor Head only)

No

Yes

(Sensor Head only)

ATC-RE-01
 

Series

Find the right controller and sensor head

  • Step 1: Select controller based on measurement object and situation
  • Step 2: Select head based on installation space
  • Step 3: Select model based on distance
 

ZW-8000T Sensor Controller: Ultra high-precision type

sensor controller zw-8000t prod

Measure rattling or inclined “transparent objects or mirror surfaces” such as thin film sheets or glass.

sensor controller zw-8000t table en prod
 
 

ZW-7000T Sensor Controller: Ultra high-speed type

sensor controller zw-7000t prod

Measure accurate shapes of “coarse surfaces” while the sensor head is moving.

sensor controller zw-7000t table en prod
 
 

ZW-5000T Sensor Controller: Standard type

sensor controller zw-5000t prod

Cost-effectively integrate stable and reliable measurement using the white light confocal principle into production lines.

sensor controller zw-5000t table en prod
 
 
 

Applications

Smart phone (component process)

smart phone component process en sol
 
 

Smart phone (assembly process)

smart phone assembly process en sol
 
 

SEMI/FPD

semi fpd en sol
 
 

Pharmaceuticals

pharmaceuticals en sol
 
 

Automotive parts

automotive parts en sol
 
 

Videos

OMRON ZW series: Non-contact, Confocal, white LED displacement sensor

Strict quality control, production speed and appearance inspection are constantly increasing. To meet these demands, stable measurements during movement for quality inspection without compromising manufacturing speed are required. Harnessing the benefits of the white light confocal principle, the ZW Series meets these demands for most any material type (glass, metal, plastic, etc.) and shape (round, flat, uneven, etc).

Downloads

ZW-8000/7000/5000 Series

Communications Manual
ENPDF 5.41 MB

Communication Library

Reference Manual
ENPDF 1.03 MB

Omron ZW-7

EtherCAT ESI file
ENZIP 366 KB

ZW-8000/7000/5000 Series

Datasheet
ENPDF 7.2 MB

ZW-8000/7000/5000 Series

Users Manual
ENPDF 18.8 MB

ZW-8000/7000/5000 Series

Brochure
ENPDF 14.6 MB